產(chǎn)品詳情
阿特拉斯空壓機設(shè)備故障管理展開辦法
阿特拉斯空壓機在設(shè)備發(fā)生故障后,可能引起企業(yè)或部分車間空氣壓縮機中斷供應(yīng),給企業(yè)生產(chǎn)帶來損失,因此必須重視設(shè)備故障管理。一方面對已發(fā)生故障進(jìn)行故障機理分析,找出原因,及時排除;另一方面采取預(yù)防措施,如開展設(shè)備點檢和狀態(tài)監(jiān)測,找出潛在故障,加以排除,對頻率高的故障采取改善維修。
開展故障管理的開展方法如下:
(1)建立故障管理工作流程,并認(rèn)真組織執(zhí)行。故障信息不僅來自實際故障,而且也來自狀態(tài)檢查和監(jiān)測。
(2)根據(jù)本單位的生產(chǎn)特點、設(shè)備特點和故障統(tǒng)計分析材料,確定故障管理的重點。例如造成阿特拉斯空壓機空氣產(chǎn)量下降的設(shè)備故障,可定為空氣壓縮機故障管理的重點。
(3)對本單位可能發(fā)生的重點故障,編制故障查找邏輯程序。除應(yīng)用故障樹法外,也可以應(yīng)用方框圖或其他形式來標(biāo)示。阿特拉斯空氣壓縮機壓力不正常、排氣量不足和溫度異常的故障樹。
(4)培訓(xùn)維修人員掌握故障分析法。隨著設(shè)備的更新和老中青年維修人員的不斷更迭,這種培訓(xùn)工作應(yīng)定期進(jìn)行。
(5)故障修理記錄是開展故障管理的基礎(chǔ)資料,記錄必須完整準(zhǔn)確。維修工人在故障修理后,應(yīng)認(rèn)真填寫設(shè)備故障修理記錄單,對由于操作失誤、維護(hù)不良等原因發(fā)生的故障,設(shè)備管理員應(yīng)與操作、維修工人共同分析、統(tǒng)一認(rèn)識,從中吸取教訓(xùn)。
(6)設(shè)備管理員除日常掌握故障修理情況外,一方面應(yīng)按月匯集故障修理記錄單和設(shè)備定期維護(hù)記錄單。通過統(tǒng)計分析,對需要安排計劃修理才能排除的潛在故障,提出修理計劃申請單報企業(yè)和設(shè)備管理科,由設(shè)備管理科列人企業(yè)設(shè)備修理計劃。
(7)對由于涉及缺陷引起的常發(fā)故障,采取改善性修理、改進(jìn)潤滑方法、采用新型潤滑劑和添加劑,延長零件的使用壽命。
(8)設(shè)備的狀態(tài)檢查和故障管理是相輔相成的。
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